Cutting a Paua Shell or Mother of Pearl Disk | Easy Inlay How-To
Summary
The video showcases the versatile power sheet veneer and demonstrates various cutting methods, including scissors and a lathe for different shapes. It provides detailed steps for preparing, cutting, sealing, and mounting the veneer onto a faceplate for inlay projects. Additionally, the video shares techniques for removing excess veneer and preparing for epoxy fill to achieve a professional finish.
Introduction to Power Sheet Veneer
The speaker introduces power sheet veneer, highlighting its thin and flexible nature, as well as the various ways it can be cut such as with a laser, CNC, scissors, or disk cutting method.
Cutting Straight Edges and Circles
Demonstration of cutting straight edges using scissors, x-acto knife, or utility knife, and the easier method of cutting perfect circles for end caps like wine stoppers or box tops using a lathe.
Preparing the Void and Cutting the Disc
Instructions on preparing the void, measuring with digital calipers, cutting the disc to fit the void, using wood blocks for support, and sealing the faceplate with UV-cured grain sealer.
Sealing and Coating with Shellac
Demonstration of sealing the faceplate with UV-cured grain sealer, sanding, and coating with shellac to act as a barrier coat for easy release of the power shell using alcohol.
Mounting the Power Shell Veneer
Steps for mounting the power shell veneer on the faceplate, marking the diameter of the circle, using PSA on the back, aligning the veneer, and marking the cutting line for accurate placement.
Cutting the Disc
Guidance on cutting the power shell disc using an easy wood tool with a carbide tip, avoiding beveled edges, checking the diameter, and ensuring the perfect fit for inlay projects.
Removing the Disc and Finishing Touches
Techniques for removing the disc from the faceplate, using denatured alcohol to dissolve shellac, cutting off the excess veneer, and preparing for epoxy fill for further finishing touches.
FAQ
Q: What is power shell veneer?
A: Power shell veneer is a thin and flexible material that can be cut using various methods such as laser, CNC, scissors, or disk cutting.
Q: How is cutting straight edges achieved with power shell veneer?
A: Straight edges with power shell veneer can be cut using scissors, x-acto knife, or utility knife.
Q: What is the easier method for cutting perfect circles with power shell veneer?
A: The easier method for cutting perfect circles with power shell veneer is using a lathe, particularly for end caps like wine stoppers or box tops.
Q: How can the power shell veneer be sealed on the faceplate?
A: The power shell veneer can be sealed on the faceplate using UV-cured grain sealer, followed by sanding and coating with shellac.
Q: What is the process for mounting power shell veneer on the faceplate?
A: Mounting power shell veneer involves marking the diameter of the circle, using PSA on the back, aligning the veneer, and marking the cutting line for accurate placement.
Q: How can the power shell disc be cut for inlay projects?
A: The power shell disc for inlay projects can be cut using an easy wood tool with a carbide tip, ensuring a perfect fit and avoiding beveled edges.
Q: What techniques are used for further finishing touches with power shell veneer?
A: Techniques for further finishing touches include removing the disc from the faceplate, dissolving shellac with denatured alcohol, cutting off excess veneer, and preparing for epoxy fill.
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